Composites are used in a wide range of industries, all over the world.
Typically, they replace steel and aluminium, with increased usage
in applications where MDF and timber have been commonly used. Reductions
in weight as well
as improved design and cost advantages have combined to make composites
the new material of choice.
• Automotive industry
• Building & Construction
• Food processing
• Electrical, electronic and telecommunications
• Vandal-proof display systems
In the automotive industry, the physical properties of (GMT) glass mat
thermoplastic and (SMC) sheet moulding compound make these materials ideal
for a wide range of components where form and structure are required. Examples
are:
• Wheel tubs
• Seat frames
• Load floors
• Under engine covers
• Under body noise shields
• Battery trays
• Body panels
• Reinforcement beams
Both these compounds provide the structural integrity of conventional
materials at a reduced weight. Our technologies provide a cutting-edge
and more flexible method of manufacture, resulting in significantly reduced
process costs. This is particularly advantageous for complex designs with
tight tolerances, or where the operational environment could subject the
part to harsh treatment--such as high impacts, extreme heats or contact
with harmful chemicals.
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In building and construction industries, the insulation properties of
SMC and dough moulding compound (DMC) have definite advantages over traditional
materials, for such uses as:
• Roof tiles
• Computer access flooring systems
• Shower bases
• Exterior door panels
SMC and DMC provide a relatively higher degree of design freedom than
traditional materials, without surrendering structural properties. These
compounds are non-slip, will resist water absorption and provide good electrical,
fire-retardant and corrosion-resistance properties--making them a favourite
right across the building sector.
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The food processing sector employs SMC because of its bio-inert properties,
which make it ideal for:
• Starch trays
• Storage and container systems
Food-grade approved, SMC can replace polymers and timber, resulting in
longer life and subsequently lower lifecycle costs. While traditional materials
tend to chip, break or jam in process machinery, SMC products last longer
and are operational unaffected.
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In electrical, electronic and telecommunications applications, both dough
moulding compound (DMC) and SMC are ideal for high-volume production. These
compounds often take the place of MDF and phenolic laminates for:
• Enclosures
• Circuit boards
• Antenna ‘radomes’ or shrouds
• Switchgear components
• Busbar support insulators
• Insulating panels
Inherently good electrical and fire-retardant properties, strength, corrosion-resistance
and low water absorption characteristics make these compounds ideal for
use in these applications. Their compression moulding manufacturing processes
also allow the production of small complex shapes in high volumes.
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SMC and DMC can also be employed for vandal-proof display systems such
as:
• Public transport timetables
• Petrol price signage
• Public warning signs
Both SMC and DMC have high wind- and weather-resistance properties and
will not warp in extreme temperatures.
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